There was installed a J. S. Machine corrugator (China),web 1600 mm, maximum speed 100 m/min, for singlewall corrugated containerboard production. Also there were 2 converting lines. Total production volume was 15 million m² annually.
L-PACK was founded
2004
Purchased the first Miniline LMC (Taiwan)
Signing the contract for purchasing of the new J. S. Machine corrugator with 2100 mm web, and max. speed 150 m/min. Construction and preparation of the corrugated production area.
2005
J. S. Machine corrugator was launched
This enabled us to produce both singlewall and doublewall corrugated containerboard and packaging from it. Constructed a new storage area for the final product, with a total area of 3000 m².
2006
Installed new converting lines
Roda Super Combi and Roda Andax for dividers and inserters production. Bought a Signode line for automatic packing of the goods.
2007
October 14, 1900 – December 20, 1993
William Edwards Deming
The management of the company took the new principles of labour organization on the basis of Edward Deming’s theory and the ideas of Lean production.
2008 – 2010
Breakthrough in the history of L-PACK
After reorganizing the production and developing a new production programme, the performance of the production equipment boosted. Production volumes increased by 3 times (annually more than 90 million m²).
2010
Took a course at expanding the machine park to improve the quality of the produced goods. Started the construction of a production shop for the BHS corrugator.
2013
Installed and started the first BHS corrugator (Germany), maximum speed 350 m/min
- Started midline LMC PP-3, and broke the world speed records with this equipment. The quality of the manufactured product increased sharply.
- Started the Jumbo line – the largest inline at that time (dimensions of the box spread 5200 mm Х 2500 mm)
2014
Started LMC rotary die-cutter (Taiwan) with peripherals from Castaldini (Italy)
Started miniline LMC (Taiwan). Later on this line we made a world record-breaking 273 000 American boxes within 12-hour shift.
2015
Launched Emmepi transport line (Italy) to deliver finished products from converting machines to the storage area.
2016
Installed the first in Russia midline Emba 2450 Ultima (Sweden)
the fastest inline in the world (500 boxes/min). In 2017 L-PACK set a world record on this line - 223 000 boxes within 12-hour shift. The changeover speed in 2018 was reduced to less than 2 minutes, which is also a record in Russia and Europe.
- Started the paper machine project. Began dismantling of the line for production of paper from fibre materials at the mill of InnovioPapers (Nijmegen, the Netherlands). Dismantling took 1,5 years and finished in May 2018. The paper production line was modernized and installed at L-PACK site. The paper machine started in Match 2019.
- Installed a second BHS corrugator, speed – 400 m/min.
- updated Emmepi transport line (Italy) to deliver finished products from converting machines to the storage area.
2017
Installed a rotary die cutter LMC (Taiwan), equipped with automatic palletizer and breaker. Finished the construction of the second office building 2.
Installed Emmepi transport line (Italy) to deliver finished products from the corrugators to the storage area.
2018
Every year we expand the company premises, including the finished product storage area. We annually increase the number of the shipping terminals to speed up the loading. At the moment there are 13 acting terminals in L-PACK.
- Started a second boiler house;
- Installed two additional lines for production of inserters and dividers;
- Launched a “Customer account” on the website, where customers can order our products and track the stages of the order online;
- Agreed on a new strategy of the company: On the way to a self-developing system;
- Started to make improvement in the processes of the company;
- Created a tender procedure for the delivery companies on the website;
- Created a company brandbook and launched a company newspaper;
- Finished the construction of PM.
2019
Start and official opening of paper production plant. The new PM operates in the range of 90-140 g/m². Maximum width of the reel on the winder is 4800 mm.
Together with Tetra Pak we launched stock preparation line for processing of used drink packages. Its capacity is 1000 tons per month.
2020
We expanded the range of our products thanks to the installation of two new lines in the corrugated packaging production workshop.
Eterna Elite 2 Flatbed Die Cutter
- Max. sheet size — 1600х1150;
- Capacity — 6000 sheets/h;
- Able to make products of complex die cut with an absolute worksheet match;
- Provides 100 % waste removal;
- Widely used for the products with inner or outer scores.
BOBST MasterFold 1700 multi-point gluer
- Able to glue the products of complex configuration – from 1 up to 4 points;
- The line is universal and works with minimum and maximum sizes;
- The length of the line provides smooth folding of products, which guarantees dimensional accuracy;
- The line is equipped with automatic presence of glue control, which eliminates broke.
BOBST DRO rotary die cutter
- Makes complex die cutter production
- Has 3 print units.
2021
Our company is 20!
Launch of new FOSBER corrugator (Italy)The corrugator (made in Italy) produces corrugated board of the size of 2800 mm and its maximum speed is 370 meters per minute.
370 m / min
The work of the new line allows to increase the production volume, to improve the quality and to assure the shipment for our customers in time.
The line is automatic which minimizes the quantity of rejects.
2022
Set a world record
In 2022 year, the company produced 50 million m2 of corrugated cardboard and products from it per month – this is a record result, no one in the world makes so much.
50
million m2
of corrugated
board per month
2023
- The construction of a new plant for the production of corrugated cardboard and paper has begun in the Kashira Park Special Economic Zone. The launch is scheduled for September 1, 2024.
- The unique APSTAR rotary line and the 618 TOPRA mini-line (DONGFANG) have been installed.